Phosphate rock bucket elevator

What is a Phosphate Rock Bucket Elevator?

A phosphate rock bucket elevator is a mechanical device used to lift phosphate rock from a lower level to a higher level. It consists of buckets attached to a belt or chain that rotates around pulleys or sprockets. The buckets scoop up the phosphate rock at the bottom, carry it vertically or at an incline, and discharge it at the top.

What are the advantages of phosphate rock bucket elevator?

-High Capacity: Designed to handle large volumes of phosphate rock.

-Durability: Constructed with robust materials to withstand abrasive and heavy loads.

-Versatility: Can operate in vertical or inclined configurations.

-Low Maintenance: Simple design with minimal moving parts for easy maintenance.

-Dust Control: Enclosed design to minimize dust and material spillage.

-Customizable: Bucket size, speed, and material can be tailored to specific needs.

What are the applications of Phosphate rock bucket elevator?

Phosphate rock bucket elevators are widely used in industries where phosphate rock is a key raw material:

-Mining Industry: Transporting phosphate rock from mines to processing plants.

-Fertilizer Production: Moving phosphate rock to crushers, mills, or storage silos.

-Chemical Industry: Handling phosphate rock in the production of phosphoric acid and other chemicals.

-Agriculture: Transporting phosphate rock for soil amendment and fertilizer blending.

How does the Phosphate Rock Bucket Elevator work?

1.Loading: Phosphate rock is fed into the elevator's boot (bottom section) through an inlet.

2.Lifting: Buckets attached to a belt or chain scoop up the material and carry it upward.

3.Discharge: At the top, the buckets tip over, and the phosphate rock is discharged through an outlet.

4.Return: Empty buckets return to the bottom to repeat the cycle.

Phosphate Rock Bucket Elevator Parameters

Model	TD160				TD250				TD315				TD400
Hopper form	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd
Delivery volume（m3/h）	5.4	9.6	9.6	16	12	22	23	35	17	30	25	40	24	46	41	66
Bucket width（mm）	160				250				315				400
Dou Rong（L）	0.5	0.9	4.2	1.9	1.3	2.2	3.0	4.6	2	3.6	3.8	5.8	3.1	5.6	5.9	9.4
Bucket distance（mm）	280		350		360		450		400		500		480		560
Bandwidth（mm）	200				300				400				500
Bucket speed（m/s）	1.4				1.6				1.6				1.8
Bulk material（mm）	25				35				45				55
Model	TD500				TD630			TD160		TD250		TD350		TD450
Hopper form	Q	h	zD	Sd	h	zD	Sd	Q	S	Q	S	Q	S	Q		S
Delivery volume（m3/h）	38	70	58	92	85	89	142	4.7	8	18	22	25	42	50		72
Bucket width（mm）	500				630			160		250		350		450
Dou Rong（L）	4.8	9	9.3	15	14	14.6	23.5	0.65	1.1	2.6	3.2	7	7.8	14.5		15
Bucket distance（mm）	500		625		710			300		400		500		640
Bandwidth（mm）	600				700			200		300		400		500
Bucket speed（m/s）	1.8				2			1		1.25		1.25		1.25
Bulk material（mm）	60				70			25		35		45		55

Structure of a Phosphate Rock Bucket Elevator

-Buckets: Made of durable materials like steel or polyethylene to handle abrasive phosphate rock.

-Belt or Chain: Provides the driving force to move the buckets.

-Drive Unit: Includes a motor, gearbox, and pulley/sprocket to power the system.

-Casing: Enclosed structure to prevent dust and material spillage.

-Inlet and Outlet: For loading and discharging phosphate rock.

 Advantages of Using a Phosphate Rock Bucket Elevator

-Efficient Material Handling: Transports large quantities of phosphate rock quickly.

-Space-Saving: Vertical design minimizes floor space requirements.

-Cost-Effective: Reduces labor and operational costs.

-Reliable Performance: Ensures consistent and uninterrupted material flow.

-Environmental Protection: Enclosed design reduces dust emissions.

Phosphate Rock Bucket Elevator Customer Case

Application scenario	Lift height	Lift capacity	Equipment type
Used to transport crushed phosphate rock powder from the ground to a 30-meter-high storage bin for subsequent grinding and chemical processing.	30 meters	120 tons/hour	TD type belt bucket elevator, using high-strength conveyor belt, suitable for powdery materials, wear-resistant design
In the phosphate ore concentrator, granular phosphate ore (5-20mm) is lifted from the crushing workshop to the drying equipment, and the temperature requirement is ≤150℃.	25 meters	80 tons/hour	Chain bucket elevator, using high-temperature resistant chain, suitable for high-temperature material transportation
Before mixing the phosphate sand with the additive, it is transported to the mixer feed port through the bucket elevator to ensure continuous production.	15m	60t/h	Centrifugal unloading bucket elevator for medium-height, high-throughput granular materials
In the phosphate beneficiation process, the crushed phosphate ore (10-50mm) is lifted to the vibrating screening equipment for classification.	40m	150t/h	High-strength round chain bucket elevator, in accordance with international standard JB3926-85, suitable for heavy ore lifting

How to Choose a Phosphate Rock Bucket Elevator?

When selecting a phosphate rock bucket elevator, consider the following factors:

Phosphate Rock Material Characteristics

Particle size/shape: Determines the hopper type and discharge method.

Bulk density: Affects conveying capacity and motor power.

Flowability/abrasiveness/humidity/temperature: Determines special structure and material requirements.

Lift Height

Low lifting height (H < 20m): Select small belt or chain bucket elevators, such as TD belt bucket elevator, TH chain bucket elevator, etc.

Medium lifting height (20m ≤ H ≤ 50m): Select medium chain or belt bucket elevators, such as TH, HL chain bucket elevators, or TD belt bucket elevators with larger belt width.

High lifting height (H > 50m): Select high-strength chain or wire rope belt bucket elevators, such as HL, NE plate chain bucket elevators, etc. For higher lifting heights, special designs may be required.

Bucket Type: Choose between centrifugal or continuous discharge buckets.

Construction Material: Select materials resistant to abrasion and corrosion.

Power Requirements: Motor size and energy efficiency.

What is the price of Phosphate Rock Bucket Elevator?

The price of a phosphate rock bucket elevator depends on factors such as:

-Capacity and Size: Larger elevators with higher capacities cost more.

-Material and Build Quality: Stainless steel or specialized coatings increase costs.

-Customization: Additional features like dust control or automation add to the price.

-Brand and Supplier: Prices vary based on the manufacturer and region.

Generally, prices range from$5,000 to $50,000+, depending on the specifications and customization.