Fertilizer Conveying Bucket Elevator

What is Fertilizer Conveying Bucket Elevator?

Fertilizer Conveying Bucket Elevator is a mechanical equipment used for vertical or inclined conveying of fertilizers. It transports fertilizers from low places to high places through a bucket-type lifting structure. It is widely used in fertilizer production, storage and packaging, and is efficient, stable and durable.

Why use Bucket Elevator to transport Fertilizer?

1. Improve efficiency: quickly transport fertilizers from the ground to high places to reduce manual handling costs.

2. Save space: The vertical design reduces the floor space and is suitable for factories with limited space.

3. Protect materials: The closed structure prevents fertilizers from getting damp, contaminated or spilled.

4. Automated production: seamlessly connected with the production line to achieve continuous and automated operations.

What industries can Fertilizer Conveying Bucket Elevator be used in?

1. Fertilizer production: used for raw material lifting and finished product transportation.

2. Agriculture: used for fertilizer storage and distribution.

3. Warehousing logistics: used for loading, unloading and stacking of fertilizer warehouses.

4. Environmental protection industry: used for the transportation and processing of organic fertilizers.

What are the advantages of Fertilizer Conveying Bucket Elevator?

1. Efficient transportation: The transportation volume can reach 10-100 tons per hour to meet the needs of different scales.

2. Strong durability: Use wear-resistant materials to adapt to the corrosiveness and abrasion of fertilizers.

3. Closed design: Prevent dust from spilling, environmentally friendly and safe.

4. Flexible configuration: height, bucket capacity and drive mode can be customized according to needs.

5. Low energy consumption: stable operation, low energy consumption and cost saving.

What is the principle of fertilizer conveying bucket elevator?

1. Feeding: Fertilizer enters the bucket through the bottom feed port.

2. Lifting: The drive device drives the chain or belt, and the bucket is lifted in a vertical or inclined direction.

3. Unloading: After the bucket reaches the top, the fertilizer is discharged by gravity or centrifugal force.

4. Return: The empty bucket returns to the bottom along the return track to complete the cycle.

Fertilizer Conveying Bucket Elevator Parameters

Model					TH160		TH200		TH250		TH315		TH400		TH500		TH630
Bucket					ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH
Delivery volume m³/h			Normal type		15	25	18	29	31	48	35	60	60	94	75	118	114	185
			Upgraded		-	-	-	-	-	-	46	80	80	125	100	157	152	246
Bucket		Bucket width mm			160		200		250		315		400		500		630
		Bucket capacity L			1.2	1.9	1.5	2.4	3.0	4.6	3.75	6.0	5.9	9.5	9.3	15.0	14.6	23.6
		Bucket distance mm		Normal type	500						512				688
				Upgraded	-						384				516
Chain	Round steel (diameter×pitch)mm				14×50						18×64				22×86
	Number of rings			Normal type	9						7				7
				Upgraded	-						5				5
Bucket running speed m/s					1.2						1.4				1.5
Main sprocket pitch diameter mm					300	365			520		630		710		800		900
Spindle speed r/min					69.71	63.22			44.11		42.5		37.6		35.8		31.8
Particle size mm					20	25			30		35		40		50		60

What are the components of the Fertilizer Conveying Bucket Elevator?

1. Head: drive device, discharge port, head roller.

2. Tail: feed port, tail roller, tensioning device.

3. Bucket: made of wear-resistant material, fixed on chain or belt.

4. Chain/belt: carries bucket and transmits power.

5. Casing: closed design to prevent dust from spilling.

6. Support structure: columns and beams to ensure the stability of the equipment.

Fertilizer Conveying Bucket Elevator Customer Cases

Cases	Application	Lifting Height	Capacity	Key Features
NPK Fertilizer Plant (Large-Scale Production)	Vertical transport of blended NPK granules to packaging line	25m (from mixing to silo storage)	50 tons/hour	Abrasion-resistant steel buckets; Dust-proof sealed design; Automatic lubrication system
Organic Compost Facility (Eco-Friendly Operation)	Lifting fermented organic fertilizer to drying system	15m	30 tons/hour	Corrosion-resistant coating; Gentle handling to maintain granule integrity; Easy-clean design for organic material
Urea Granule Storage (High-Capacity Handling)	Transporting urea from production line to storage silos	40m	80 tons/hour	Explosion-proof motor (for urea dust safety); Heavy-duty chain drive system; Moisture-proof construction

How to Select Fertilizer Conveying Bucket Elevator?

1. Fertilizer Properties (Material Characteristics)

Fertilizer Type	Key Considerations	Recommended Bucket Elevator Features
NPK/Granular Fertilizers	Abrasive, may cause wear	Wear-resistant steel buckets & chains
Urea/Ammonium Nitrate	Hygroscopic, may clump	Sealed design, anti-corrosion coating
Organic/Compost Fertilizers	Sticky, may clog	Self-cleaning buckets, wider spacing
Powdered Fertilizers	Dusty, may explode	Explosion-proof motor, dust-proof casing

2. Lifting Height (Vertical Transport Distance)

Height Range	Recommended Bucket Elevator Type	Applications
< 15m	Light-duty, belt-driven	Small farms, packaging lines
15m - 30m	Medium-duty, chain-driven	Blending plants, mid-sized storage
> 30m	Heavy-duty, reinforced chains	Large silos, industrial fertilizer plants

3. Capacity (Tons per Hour, t/h)

Capacity (t/h)	Bucket Size & Speed	Suitable Fertilizer Types
5 - 20 t/h	Small buckets, moderate speed	Organic compost, small-scale production
20 - 50 t/h	Medium buckets, higher speed	NPK granules, mid-sized plants
50 - 100+ t/h	Large buckets, high-speed	Urea, large-scale fertilizer factories

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4. Material & Durability (Construction & Protection)

Component	Material Options	Best For
Buckets	Polyethylene (PE), Steel, Stainless Steel	PE for corrosion resistance, steel for abrasion
Chains/Belts	Rubber belt, steel chain, nylon-coated	Rubber for light-duty, steel for heavy-duty
Casing	Galvanized steel, stainless steel, carbon steel	Stainless for corrosive environments

5. Additional Features (Customization Options)

Dust-Proof Design — Essential for powdered fertilizers (e.g., DAP, MAP).

Explosion-Proof Motor — Required for urea/ammonium nitrate handling.

Automatic Lubrication — Reduces maintenance for high-capacity elevators.

Variable Speed Drive — Adjustable for different fertilizer types.

Selection Summary Table

Factor	Key Questions	Recommendation
Fertilizer Type	Is it granular, powdery, or sticky?	Choose bucket spacing & material accordingly
Lifting Height	How high does it need to go?	Belt (short) vs. chain (long)
Capacity	How many tons per hour?	Larger buckets & faster speed for high volume
Material Durability	Is it abrasive or corrosive?	Stainless steel for corrosion, hardened steel for wear
Safety Requirements	Is dust or explosion a risk?	Explosion-proof & dust-proof options

By evaluating these factors, you can select the optimal bucket elevator for your fertilizer handling needs. Consult manufacturers for custom solutions based on specific requirements.

What is the maintenance of fertilizer conveying bucket elevator?

1. Regular inspection: Check the tension and wear of the chain/belt, and adjust or replace it in time.

2. Lubrication maintenance: Regularly add lubricating oil to moving parts such as bearings and chains to reduce wear.

3. Clean up the accumulated materials: Regularly clean the residual materials in the bucket and casing to prevent blockage.

4. Check the motor: Ensure that the motor is running normally to avoid overheating or overloading.

5. Anti-rust treatment: Anti-rust treatment is performed on the outer surface of the equipment to extend its service life.

6. Safety protection: Regularly check whether the safety devices (such as emergency stop switches and protective covers) are normal.