Dry Mortar Bucket Elevator

What is the Dry Mortar Bucket Elevator?

A dry mortar bucket elevator is a vertical conveying system designed to lift dry mortar materials efficiently and safely. Equipped with durable buckets mounted on a continuous belt or chain, this system is ideal for transporting dry, powdery materials like cement, sand, and additives used in mortar production. Its enclosed design minimizes dust emission and ensures clean, efficient conveying.

Why Choose a Bucket Elevator for Dry Mortar?

Bucket elevators are highly effective in the dry mortar industry due to several advantages:

Efficient Vertical Conveying: Capable of lifting materials to significant heights with minimal space requirements.

Dust Control: Enclosed design prevents dust leaks, ensuring a cleaner working environment.

Material Integrity: Gentle bucket movement minimizes particle breakage, preserving mortar quality.

High Capacity: Able to transport large volumes per hour, improving production efficiency.

Durability: Resistant to wear and capable of handling abrasive materials commonly found in dry mortar mixtures.

Dry Mortar Bucket Elevator Application

The dry mortar bucket elevator is widely used in industries such as:

Construction Materials: Cement, gypsum, and sand lifting for mortar mixing.

Chemical Industry: For handling fine powders and additives in dry mortar formulas.

Building Materials Production: Feeding mortar into mixers or storage silos.

How does the Dry Mortar Bucket Elevator work?

The Dry Mortar Bucket Elevator drives the chain to rotate through the motor, so that the bucket circulates in the frame. During the lifting process, the dry mortar enters the bucket from the storage bucket, is lifted to the top with the chain, bypasses the top wheel and flips downward, and the material is poured into the receiving trough.

Dry Mortar Bucket Elevator Parameters

Model	TD160				TD250				TD315				TD400
Hopper type	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd
Conveying volume (m3/h)	5.4	9.6	9.6	16	12	22	23	35	17	30	25	40	24	46	41	66
Bucket width (mm)	160				250				315				400
Dou Rong (L)	0.5	0.9	4.2	1.9	1.3	2.2	3.0	4.6	2	3.6	3.8	5.8	3.1	5.6	5.9	9.4
Bucket distance (mm)	280		350		360		450		400		500		480		560
Bandwidth (mm)	200				300				400				500
Bucket speed (m/s)	1.4				1.6				1.6				1.8
Material quantity (mm)	25				35				45				55
Model	TD500				TD630			TD160		TD250		TD350		TD450
Hopper form	Q	h	zD	Sd	h	zD	Sd	Q	S	Q	S	Q	S	Q		S
Conveying capacity (m3/h)	38	70	58	92	85	89	142	4.7	8	18	22	25	42	50		72
Bucket width (mm)	500				630			160		250		350		450
Dou Rong (L)	4.8	9	9.3	15	14	14.6	23.5	0.65	1.1	2.6	3.2	7	7.8	14.5		15
Bucket distance (mm)	500		625		710			300		400		500		640
Bandwidth (mm)	600				700			200		300		400		500
Bucket speed (m/s)	1.8				2			1		1.25		1.25		1.25
Material quantity (mm)	60				70			25		35		45		55

Dry Mortar Bucket Elevator Structure

Buckets: Designed for minimal spillage and smooth material flow.

Belt or Chain: Chosen based on material type, capacity, and lifting height.

Head Pulley & Boot Pulley: Drive and return pulleys to guide the belt or chain.

Enclosed Casing: Provides dust containment and improves operational safety.

Tensioning System: Ensures proper alignment and tension control to avoid slippage.

Dry Mortar Bucket Elevator customer case

Case 1: Dry Mortar Production Line Upgrade

A leading dry mortar manufacturer upgraded its production line with a high-performance bucket elevator. This improved material flow consistency, minimized dust leakage, and boosted production capacity by 25%.

Case 2: Construction Materials Supplier

A supplier specializing in cement and sand implemented a bucket elevator to enhance vertical material transfer to storage silos. The solution significantly reduced manual labor costs and improved site cleanliness.

Case 3: Chemical Additive Plant

In a plant producing additives for dry mortar, a Customized bucket elevator efficiently conveyed fine powder ingredients, ensuring precise material blending without particle damage.

How to choose Dry Mortar Bucket Elevator?

When selecting a dry mortar bucket elevator, consider the following:

Material Characteristics: Assess abrasiveness, moisture content, and particle size to select appropriate bucket material and belt design.

Throughput Requirements: Choose an elevator with sufficient capacity to meet production demands.

Height Constraints: Ensure the system’s lifting height aligns with your facility’s design.

Maintenance Access: Opt for models with easy-access panels for cleaning and maintenance.

Environmental Considerations: Select dust-sealed designs for improved workplace safety and cleanliness.